PEEK (Polyetheretherketone) is one of the highest-performing thermoplastics in the world, renowned for its exceptional chemical resistance, high-temperature stability, and strength comparable to some metals. At Jucheng Precision, we specialize in machining complex PEEK components for the most demanding industries. Our facility utilizes ISO 13485 certified processes to manufacture medical-grade PEEK implants (like spinal cages) and surgical instruments. Machining PEEK requires strict process control to prevent stress and deformation. We employ proprietary annealing cycles and use high-speed Haas/Mazak CNC machines with sharp tooling to hold tolerances as tight as +/- 0.02mm, ensuring your parts perform reliably in the human body or aircraft engines.
The gold standard for high-performance polymers. Virgin PEEK offers exceptional chemical resistance, high-temperature stability (250°C), and inherent biocompatibility. It is the primary material for ISO 13485 medical implants, analytical instrument manifolds, and aerospace insulators requiring the highest purity and ductility.
Reinforced with 30% glass fibers, this grade offers significantly higher stiffness and dimensional stability than virgin PEEK. It features a drastically reduced thermal expansion coefficient, making it ideal for structural aerospace components and high-load insulators that must maintain their shape under extreme heat.
The strongest and most rigid PEEK grade. Reinforced with 30% carbon fiber, it offers metal-like mechanical properties and superior wear resistance while remaining significantly lighter. It is the ultimate choice for high-load aerospace gears, racing engine components, and semiconductor wafer handling tools.
Formulated with carbon fiber, graphite, and PTFE lubricants for the lowest coefficient of friction. Known as "Bearing Grade," it is engineered for extreme wear resistance in dry or lubricated environments. Ideal for high-speed bushings, dynamic seals, and thrust washers in industrial pumps.
| Grau | Nome Comum | Características Principais | Aplicações Típicas |
|---|---|---|---|
| Unfilled PEEK | Virgin PEEK / Natural | High purity, beige color. excellent toughness and chemical resistance. FDA compliant grades available. | Medical implants, food processing parts, general engineering. |
| Glass-Filled PEEK | 30% GF PEEK | Added glass fibers increase stiffness and reduce thermal expansion. Harder on tools. | Structural parts, insulators, support rings requiring high rigidity. |
| Carbon-Filled PEEK | 30% CF PEEK | Highest strength and stiffness. Enhanced thermal conductivity and wear resistance. Black color. | Aerospace components, high-load wear parts, pump vanes. |
| Bearing Grade PEEK | PEEK HPV | Modified with carbon fiber, PTFE, and graphite for low friction and self-lubrication. | Bearings, bushings, wear pads, dynamic seals. |
| Capacidade | Descrição Técnica | Vantagem Jucheng |
|---|---|---|
| Usinagem Livre de Tensões | Implementation of in-process annealing cycles to relieve internal stresses caused by machining material removal. | Prevents parts from warping or twisting over time, ensuring long-term dimensional stability. |
| Microusinagem | Precision milling of tiny features (e.g., 0.3mm holes, fine threads) for medical implants using high-speed spindles. | Our ISO 13485 protocols ensure contamination-free processing for medical-grade PEEK. |
| 5-Axis Complex Milling | Machining organic shapes and manifolds with undercuts in a single setup. | Ideal for complex aerospace brackets and medical device housings, reducing setup errors. |
| Acabamento de Superfície | achieving Ra 0.4μm finishes through fine machining and vapor polishing or mechanical buffing. | Crucial for sealing surfaces in oil & gas applications and smooth contact surfaces in implants. |
Controle de Calor:
PEEK has low thermal conductivity. Heat generated during cutting stays in the part, which can cause size variation or melting. We use air blast or clean coolant to manage temperature.
Ferramentas:
We use positive-rake, sharp carbide tools. PEEK is abrasive (especially glass/carbon-filled grades), so diamond-coated (DLC) tools are often used to extend tool life and maintain finish.
Fixação:
Though hard, PEEK is a plastic. Excessive clamping force will deform it. We use vacuum fixtures or soft jaws with regulated pressure to hold parts securely without distortion.
Recozimento:
For critical tolerances, we rough machine the part, anneal it in an oven to release stress, and then finish machine it to final size. This is a standard procedure at Jucheng.
Implantes Médicos (ISO 13485)
Peças-Chave: Spinal cages, bone screws, dental healing caps.
Why PEEK: Biocompatible, radiolucent (invisible to X-rays), and has an elastic modulus similar to human bone.
Aeroespacial
Peças-Chave: Cable clamps, bushings, thermal insulators.
Why PEEK: Replaces metal to save weight while withstanding high temperatures and aggressive aviation fluids.
Petróleo e Gás
Peças-Chave: Backup rings, valve seats, electrical connectors.
Why PEEK: Withstands high pressure, high temperature (HPHT), and corrosive downhole environments.
Semicondutores
Peças-Chave: Wafer handling tools, vacuum wands.
Why PEEK: High purity, low outgassing, and resistance to harsh chemical etching processes.
| Densidade | 1.30 - 1.50 g/cm³ |
| Resistência à Tração | 90 - 130 MPa |
| Resistência ao Impacto | 60 - 85 J/m |
| Temperatura de Deflexão Térmica | 152 - 315 °C |
| Dureza | 85 Shore D |
| Temperatura de Serviço Contínuo | 250 - 260 °C |
| Rigidez Dielétrica | 19 - 22 kV/mm |
| Absorção de Água | 0.1 - 0.5 % |
| Ponto de Fusão | 343 °C |
| Tamanho Máx. da Peça | 2000 mm (C) x 800 mm (L) x 600 mm (A) |
