Delrin 150, the most popular grade of Homopolymer POM, is engineered for high-load mechanical applications requiring maximum stiffness and strength. It offers superior impact resistance and fatigue endurance compared to standard acetal copolymers, making it the industry standard for precision gears, high-tension clips, and structural bushings. At Jucheng Precision, we specialize in the high-speed CNC machining of Delrin 150, delivering parts with exceptional surface finishes and tight dimensional tolerances. Whether you need a single functional prototype or a high-volume production run of automated components, our multi-axis CNC lathes and milling centers ensure your Delrin parts perform with low friction and long-term reliability.
| グレード | 一般名 | 主な特性 | 代表的な用途 |
|---|---|---|---|
| Delrin 150 | POM-H(ホモポリマー) | Higher tensile strength, stiffness, and hardness than copolymer. Superior fatigue resistance. | Precision gears, high-load bushings, safety restraints, mechanical linkages. |
| POM-C | アセタールコポリマー | Better chemical resistance and free of centerline porosity. Better performance in hot water. | Plumbing fittings, food processing parts, medical instrument handles. |
| Delrin AF | PTFE充填POM | Blended with Teflon fibers for the lowest possible coefficient of friction and superior wear life. | High-speed sliding bearings, thrust washers, conveyor components. |
| 能力 | 技術的説明 | Juchengの強み |
|---|---|---|
| High-Speed Gear Hobbing | Milling precision spur, helical, and worm gears directly from Delrin 150 rod or plate stock. | We achieve AGMA 10+ gear quality with exceptional tooth surface finish, ensuring silent operation and long wear life. |
| Automated Swiss Turning | Utilizing bar-fed Swiss lathes to produce small-diameter pins, spacers, and bushings with rapid cycle times. | Our 24/7 automated production lines offer the most competitive unit pricing for high-volume Delrin hardware (10,000+ pcs). |
| Snap-Fit & Clip Machining | Taking advantage of Delrin’s high elasticity to machine functional snap-fit features and integral springs. | Jucheng’s precision milling ensures that clips have the perfect “click” and retention force without material fatigue. |
| Tight-Tolerance Boring | Boring internal diameters with tolerances of +/- 0.02mm for press-fit bearings and assemblies. | Our temperature-controlled machining environment prevents the thermal expansion issues common when machining plastics. |
Centerline Porosity Awareness:
As a homopolymer, Delrin 150 can have small voids at the center of thick rods or plates. ヒント: For parts requiring gas-tight sealing or aesthetic perfection in the center, we recommend using POM-C or designing features away from the centerline.
Machinability Excellence:
Delrin is widely considered the “easiest” plastic to machine. ヒント: It produces small, clean chips and does not require complex deburring. We use high-speed steel or uncoated carbide tools with sharp edges for the best results.
Moisture & Stability:
Delrin has very low moisture absorption. ヒント: It is significantly more dimensionally stable than Nylon, making it the preferred choice for parts exposed to humid environments.
Thermal Expansion:
Like all plastics, Delrin expands more than metal. ヒント: We utilize “cool-cut” strategies and sharp tools to minimize heat transfer into the part during high-speed milling passes.
Precision Motion Control
Gears, cams, and ratchets for printers, scanners, and automated dispensing equipment where low friction is required.
Automotive Interior & Systems
Seat belt components, window lift mechanisms, and fuel system parts due to excellent fatigue and solvent resistance.
Consumer Electronics
Mechanical switches, buttons, and sliding chassis components that require a premium tactile feel and durability.
Industrial Fasteners
Specialized screws, rivets, and standoffs that must provide electrical insulation while maintaining structural rigidity.
| 密度 | 1.42 g/cm³ |
| 引張強度 | 70 - 82 MPa |
| 降伏強度 | 70 MPa |
| 硬さ | 120 Rockwell R |
| 破断伸び | 25 - 40% |
| 熱伝導率 | 0.37 W/m-K |
| 連続使用温度 | 90 - 105 °C |
| 吸水率 | 0.20% |
| Coefficient of Friction | 0.20 (Static) |
| 被削性評価 | 優れている |
| 最大部品サイズ | 2000 x 800 x 600 mm |