HDPE (High-Density Polyethylene) is a rugged, cost-effective thermoplastic known for its high impact strength, excellent moisture resistance, and FDA compliance. It is the premier material for "wear and tear" applications, such as guide rails and food-cutting surfaces. At Jucheng Precision, we leverage the high machinability of HDPE to deliver large-scale components with rapid turnaround. Despite its waxy surface, our advanced CNC milling ensures smooth finishes and precise hole alignments for industrial liners and rollers. We specialize in producing FDA-compliant parts for the food industry and corrosion-resistant components for the marine and chemical sectors, providing a durable solution that survives the toughest environments.
| Grade | Common Name | Key Characteristics | Typical Applications |
|---|---|---|---|
| Virgin HDPE | Natural HDPE | Pure white, FDA/USDA compliant. Best for food and medical use. | Cutting boards, lab equipment, medical containers. |
| Black HDPE | UV Stabilized | Added carbon black for excellent outdoor weather resistance. | Marine fittings, outdoor signage, agricultural parts. |
| HMWPE / UHMWPE | Ultra-High Molecular Weight | Even higher wear resistance and lower friction than standard HDPE. | Guide rails, conveyor wear strips, star wheels. |
| Capability | Technical Description | Jucheng Advantage |
|---|---|---|
| Large-Format Milling | Milling oversized wear plates and liners from thick HDPE slabs. | Our large-travel gantry mills handle parts up to 2 meters with uniform thickness and flat surfaces. |
| High-Speed Turning | Rapid production of industrial rollers, spacers, and pulleys using bar-fed lathes. | Offers extremely competitive unit pricing for high-volume industrial hardware. |
| Complex 3-Axis Routing | Cutting intricate silhouettes and hole patterns for food-processing components. | We achieve clean, burr-free edges, ensuring no plastic contamination in food-grade environments. |
Expansion Awareness: HDPE has a high thermal expansion. Tip: We maintain stable workshop temperatures to ensure that large plates don’t “bow” or change size during the cut.
Sharp Tooling: HDPE is soft but tough. Blunt tools will “smear” the plastic. Tip: We use ultra-sharp tools with high relief angles to achieve a smooth, professional matte finish.
Workholding: The waxy surface is slippery. We use specialized high-grip soft jaws or vacuum tables to ensure the part doesn’t shift under heavy milling loads.
Food Processing: FDA-compliant cutting boards, sliding guides, and star wheels for bottling lines.
Marine Industry: UV-resistant storage boxes, seat frames, and decorative trim that won’t rot or corrode.
Material Handling: Wear strips, guide rails, and chute liners for high-speed conveyor systems.
| Density | 0.94 - 0.97 g/cm³ |
| Tensile Strength | 20 - 35 MPa |
| Elastic Modulus | 0.8 - 1.2 GPa |
| Hardness | 60 - 70 HRB |
| Continuous Service Temp | 70 - 80 °C |
| Water Absorption | < 0.01 % |
| Impact Strength | 100 - 200 J/m |
| Max Part Size | 2000 x 800 x 600 mm |