{"id":407,"date":"2026-01-30T02:25:38","date_gmt":"2026-01-30T02:25:38","guid":{"rendered":"https:\/\/www.jccncmachining.com\/?post_type=process&#038;p=407"},"modified":"2026-01-30T02:25:38","modified_gmt":"2026-01-30T02:25:38","slug":"plating","status":"publish","type":"process","link":"https:\/\/www.jccncmachining.com\/de\/capabilities\/plating\/","title":{"rendered":"Plating"},"content":{"rendered":"<p><!-- Section 3: Introduction & Capabilities --><\/p>\n<div class=\"process-introduction\">\n<h3 style=\"font-size: 24px; font-weight: bold; margin-bottom: 15px;\">Key Specifications<\/h3>\n<\/div>\n<div class=\"key-specifications\">\n<table style=\"width: 100%; border-collapse: collapse; margin-bottom: 30px;\" border=\"1\" cellspacing=\"0\" cellpadding=\"10\">\n<thead>\n<tr style=\"background-color: #f2f2f2;\">\n<th style=\"text-align: left;\">Specification<\/th>\n<th style=\"text-align: left;\">Technical Range<\/th>\n<th style=\"text-align: left;\">Note<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Max Part Size<\/strong><\/td>\n<td>1500 mm x 800 mm x 800 mm<\/td>\n<td>Tank size dependent<\/td>\n<\/tr>\n<tr>\n<td><strong>Standard Materials<\/strong><\/td>\n<td>Steel, Brass, Copper, Aluminum<\/td>\n<td>Al requires Zincate pre-treatment<\/td>\n<\/tr>\n<tr>\n<td><strong>Zinc Plating Thickness<\/strong><\/td>\n<td>5 &#8211; 25 \u00b5m (0.0002&#8243; &#8211; 0.001&#8243;)<\/td>\n<td>Sacrificial corrosion protection<\/td>\n<\/tr>\n<tr>\n<td><strong>Nickel Thickness<\/strong><\/td>\n<td>2 &#8211; 50 \u00b5m<\/td>\n<td>Electroless is most uniform<\/td>\n<\/tr>\n<tr>\n<td><strong>Chrome Thickness<\/strong><\/td>\n<td>0.5 \u00b5m (Decorative) to 250 \u00b5m (Hard)<\/td>\n<td>Hard chrome for wear resistance<\/td>\n<\/tr>\n<tr>\n<td><strong>Salt Spray Test<\/strong><\/td>\n<td>24 hrs to 500+ hrs<\/td>\n<td>Depends on chromate seal (Clear\/Yellow)<\/td>\n<\/tr>\n<tr>\n<td><strong>Standard Lead Time<\/strong><\/td>\n<td>3 &#8211; 5 Days<\/td>\n<td>Batch processing<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p><!-- Section 5: Process Types \/ Variants --><\/p>\n<div class=\"process-types\">\n<h3 style=\"font-size: 24px; font-weight: bold; margin-bottom: 15px;\">Common Plating Types<\/h3>\n<table style=\"width: 100%; border-collapse: collapse; margin-bottom: 30px;\" border=\"1\" cellspacing=\"0\" cellpadding=\"10\">\n<thead>\n<tr style=\"background-color: #f2f2f2;\">\n<th style=\"text-align: left; width: 20%;\">Type<\/th>\n<th style=\"text-align: left; width: 40%;\">Description<\/th>\n<th style=\"text-align: left; width: 40%;\">Key Benefits &amp; Applications<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Zinc Plating<\/strong><\/td>\n<td>The standard for protecting steel from rust. Available with colored chromate conversions: Clear (Blue), Yellow (Iridescent), and Black.<\/td>\n<td><strong>Benefit:<\/strong> Cost-effective sacrificial protection (rusts before the steel does).<br \/>\n<strong>App:<\/strong> Bolts, nuts, automotive brackets, chassis parts.<\/td>\n<\/tr>\n<tr>\n<td><strong>Electroless Nickel (EN)<\/strong><\/td>\n<td>Deposits nickel-phosphorus alloy chemically without electricity. Ensures perfectly uniform thickness even in deep holes.<\/td>\n<td><strong>Benefit:<\/strong> Uniformity on complex shapes, high hardness, excellent corrosion resistance.<br \/>\n<strong>App:<\/strong> Precision gears, mold cavities, medical tools.<\/td>\n<\/tr>\n<tr>\n<td><strong>Electro-Nickel<\/strong><\/td>\n<td>Uses current to deposit nickel. Tends to build up on corners (&#8220;dog-boning&#8221;). Brighter appearance than EN.<\/td>\n<td><strong>Benefit:<\/strong> High cosmetic brightness, magnetic.<br \/>\n<strong>App:<\/strong> Decorative fittings, base layer for chrome.<\/td>\n<\/tr>\n<tr>\n<td><strong>Hard Chrome<\/strong><\/td>\n<td>Thick deposition of chromium for wear resistance. Not to be confused with decorative chrome (bumpers).<\/td>\n<td><strong>Benefit:<\/strong> Extremely low friction, high hardness (65-70 HRC).<br \/>\n<strong>App:<\/strong> Hydraulic cylinder rods, piston rings, rollers.<\/td>\n<\/tr>\n<tr>\n<td><strong>Gold \/ Silver<\/strong><\/td>\n<td>Precious metal plating for function rather than cost.<\/td>\n<td><strong>Benefit:<\/strong> Superior electrical conductivity and solderability.<br \/>\n<strong>App:<\/strong> Electrical contacts, connectors, RF components.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p><!-- Section 6: Design Guidelines & Material Compatibility --><\/p>\n<div class=\"design-guidelines\">\n<h3 style=\"font-size: 24px; font-weight: bold; margin-bottom: 15px;\">Design Guidelines for Plating<\/h3>\n<p><strong>Dimensional Growth:<\/strong><br \/>\nPlating adds material to the surface. For precision parts, this must be accounted for. <strong>Electroless Nickel<\/strong> is preferred for tight tolerances because it plates evenly (1:1 ratio), whereas <strong>Electroplating<\/strong> builds up on sharp external corners and thins out in internal corners.<\/p>\n<p><strong>Drainage Holes:<\/strong><br \/>\nPlating involves dipping parts into liquid tanks. Designs must include drainage holes to prevent liquid from getting trapped in blind pockets, which can cause contamination or &#8220;drag-out.&#8221;<\/p>\n<p><strong>Surface Defects:<\/strong><br \/>\nPlating does <strong>not<\/strong> hide surface defects; it highlights them. A scratch on the raw metal will be even more visible after shiny Nickel or Chrome plating. Parts should be polished prior to plating for a cosmetic finish.<\/p>\n<p><strong>Thread Fitment:<\/strong><br \/>\nPlating will change the pitch diameter of threads. For thick plating (like Hard Chrome or thick Zinc), threads may need to be machined slightly undersized or re-tapped (chased) after plating.<\/p>\n<\/div>\n<p><!-- Section 7: Industry Applications --><\/p>\n<div class=\"industry-applications\">\n<h3 style=\"font-size: 24px; font-weight: bold; margin-bottom: 15px;\">Industry Applications<\/h3>\n<p><strong>Automotive Industry<\/strong><br \/>\nZinc-Nickel plating is standard for under-hood components to withstand high heat and salt spray corrosion tests (1000 hours).<\/p>\n<p><strong>Electronics<\/strong><br \/>\nGold plating is essential for PCB contacts and USB connectors to ensure reliable data transmission without oxidation.<\/p>\n<p><strong>Oil &amp; Gas<\/strong><br \/>\nElectroless Nickel is widely used on valves and pumps to protect carbon steel components from harsh chemical environments.<\/p>\n<p><strong>Industrial Machinery<\/strong><br \/>\nHard Chrome is applied to shafts and linear guides to reduce friction and prevent wear over millions of cycles.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Plating is a surface covering process where a metal is deposited onto a conductive surface. Unlike anodizing (which is an oxide conversion), plating adds a new layer of material. It is essential for providing corrosion resistance (sacrificial protection), improving wear resistance, enhancing electrical conductivity, or simply for decoration.<\/p>\n<p>At Jucheng Precision, we manage a robust supply chain of certified plating partners to offer a wide array of finishes including Zinc, Nickel, Chrome, Silver, and Gold. We ensure all plating processes meet environmental regulations (RoHS\/REACH) and specific industrial standards like ASTM B633 (Zinc) and ASTM B733 (Electroless Nickel). Whether for automotive brackets or high-conductivity electrical contacts, we deliver parts with uniform coverage and strong adhesion.<\/p>","protected":false},"featured_media":408,"template":"","process_category":[38],"class_list":["post-407","process","type-process","status-publish","has-post-thumbnail","hentry","process_category-surface-finishes"],"_links":{"self":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/process\/407","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/process"}],"about":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/types\/process"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/media\/408"}],"wp:attachment":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/media?parent=407"}],"wp:term":[{"taxonomy":"process_category","embeddable":true,"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/process_category?post=407"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}