\nNylon 6 (PA6)<\/strong><\/td>\n| Cast Nylon<\/td>\n | Excellent toughness, impact resistance, and surface finish. Slightly higher water absorption than PA66.<\/td>\n | Large gears, wear pads, sheaves, rollers.<\/td>\n<\/tr>\n | \nNylon 6\/6 (PA66)<\/strong><\/td>\n| Extruded Nylon<\/td>\n | Higher mechanical strength, stiffness, and heat resistance than PA6. The most common grade for machining.<\/td>\n | Automotive parts, electrical insulators, high-load bearings.<\/td>\n<\/tr>\n | \nGlass-Filled Nylon<\/strong><\/td>\n| PA66 GF30<\/td>\n | Reinforced with 30% glass fibers. significantly stiffer and stronger. Lower moisture absorption but abrasive to tools.<\/td>\n | Structural housings, power tool casings, pump impellers.<\/td>\n<\/tr>\n | \nNylon 12 (PA12)<\/strong><\/td>\n| Low Moisture Nylon<\/td>\n | Lowest moisture absorption of any nylon. Excellent dimensional stability and chemical resistance.<\/td>\n | Fuel lines, precision gears, hydraulic seals.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n <\/p>\n \n Nylon Machining Capabilities<\/h3>\n\n\n\n| Capability<\/th>\n | Technical Description<\/th>\n | Jucheng Advantage<\/th>\n<\/tr>\n<\/thead>\n | \n\nGear Hobbing & Milling<\/strong><\/td>\n| Machining precision plastic gears with optimized tooth profiles for noise reduction.<\/td>\n | We produce silent-running nylon gears that outlast metal in low-lubrication environments.<\/td>\n<\/tr>\n | \nMoisture Conditioning<\/strong><\/td>\n| Managing the moisture content of Nylon parts pre- and post-machining.<\/td>\n | Ensures that the final dimensions delivered to the customer account for environmental expansion.<\/td>\n<\/tr>\n | \nHigh-Speed Turning<\/strong><\/td>\n| Turning bushings, washers, and spacers with rapid cycle times.<\/td>\n | Our automated bar-feeders allow for cost-effective mass production of nylon hardware.<\/td>\n<\/tr>\n | \nDeep Hole Drilling<\/strong><\/td>\n| Drilling deep bores in nylon without melting the material due to friction.<\/td>\n | We use specialized peck cycles and through-tool coolant to keep the material cool and chips evacuating.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n <\/p>\n \n Fabrication Guidelines for Nylon<\/h3>\nMoisture Management:<\/strong>
\nNylon absorbs water (hygroscopic), which causes it to swell. We recommend machining dry stock and accounting for approx. 2-3% growth in humid environments during the design phase.<\/p>\nCoolant Strategy:<\/strong>
\nNylon has a relatively low melting point compared to high-performance plastics. Sharp tools and abundant coolant are essential to prevent the material from melting and gumming up the cutter.<\/p>\nTooling:<\/strong>
\nVery sharp, positive rake HSS or Carbide tools are best. Dull tools will generate excess heat, causing the nylon to smear and leaving a poor surface finish.<\/p>\nDeburring:<\/strong>
\nNylon can be difficult to deburr because burrs tend to fold over rather than break off. We use specialized cryogenic deburring or manual trimming to ensure clean edges.<\/p>\n<\/div>\n<\/p>\n \n Primary Application Industries<\/h3>\nAutomobilindustrie<\/strong>
\nKey Parts:<\/em> Air intake manifolds, engine covers, oil pans, bushings.
\nWhy Nylon:<\/em> Withstands high temperatures and oil exposure while significantly reducing vehicle weight.<\/p>\nIndustrial Machinery<\/strong>
\nKey Parts:<\/em> Conveyor rollers, wear pads, pulleys, gears.
\nWhy Nylon:<\/em> High wear resistance and self-lubricating properties reduce maintenance downtime.<\/p>\nElectrical & Electronics<\/strong>
\nKey Parts:<\/em> Coil bobbins, cable ties, insulating washers, connector housings.
\nWhy Nylon:<\/em> Good dielectric strength and toughness make it ideal for protecting electrical components.<\/p>\nKonsumg\u00fcter<\/strong>
\nKey Parts:<\/em> Power tool housings, sports equipment bindings, furniture casters.
\nWhy Nylon:<\/em> Impact resistance ensures durability against drops and heavy usage.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"Available Nylon (PA) Grades Grade Common Name Key Characteristics Typical Applications Nylon 6 (PA6) Cast Nylon Excellent toughness, impact resistance, and surface finish. Slightly higher water absorption than PA66. Large gears, wear pads, sheaves, rollers. Nylon 6\/6 (PA66) Extruded Nylon Higher mechanical strength, stiffness, and heat resistance than PA6. The most common grade for machining. […]<\/p>\n","protected":false},"featured_media":370,"template":"","meta":[],"material_type":[8],"material_attribute":[],"application_feature":[20,21],"machining_process":[25,26,29],"class_list":["post-369","material","type-material","status-publish","has-post-thumbnail","hentry","material_type-plastic","application_feature-high-strength","application_feature-lightweight"],"_links":{"self":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/material\/369","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/material"}],"about":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/types\/material"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/media\/370"}],"wp:attachment":[{"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/media?parent=369"}],"wp:term":[{"taxonomy":"material_type","embeddable":true,"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/material_type?post=369"},{"taxonomy":"material_attribute","embeddable":true,"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/material_attribute?post=369"},{"taxonomy":"application_feature","embeddable":true,"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/application_feature?post=369"},{"taxonomy":"machining_process","embeddable":true,"href":"https:\/\/www.jccncmachining.com\/de\/wp-json\/wp\/v2\/machining_process?post=369"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}} | | | | | | | | | |